12.08.2019

1
Maintenance Instructions
3
Chapter 5 – MODE of OPERATION
9
Chapter 1 – SAFETY PRECAUTIONS
13
Installation Clearances
14
Chapter 7 – MAINTENANCE REQUIREMENTS
15
Supply and Return Piping
15
Condensate Drain and Piping
17
AC Electrical Power Wiring
25
Control Panel Description
25
Chapter 3 – CONTROL PANEL OPERATING PROCEDURES
35
Initial Startup Requirements
35
Chapter 4 – INITIAL START-UP
45
Chapter 5 Mode of Operation
51
Chapter 6 Safety Device Testing
57
Recommended Spare Parts
63
Chapter 8 – TROUBLESHOOTING GUIDE
75
RS232 Communication Setup
117
Recommended Periodic Testing
User manual, Benchmark 2.0ln dual-fuel, Low nox boiler
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- Benchmark 1500 - 2000 Boilers CHAPTER 2 – INSTALLATION CHAPTER 2. INSTALLATION 2.1 INTRODUCTION This Chapter provides the descriptions and procedures necessary to unpack, inspect and install the AERCO Benchmark Boiler Model BMK 1500 and BMK 2000. 2.2 RECEIVING THE UNIT Each Benchmark Boiler System is shipped as a single crated unit.
PR2: 04/22/13 Page 1 of 160
THE BOILER INSTALLER, visually check the integrity of the whole flue system to confirm that all components are correctly assembled, fixed and supported. Check that maximum flue lengths have not been exceeded and all guidance has been followed (e.g. Gas Safe Register Technical Bulletin (TB) 008 where chimney/flues are in voids).
Benchmark 2.0LN Dual-Fuel Low NOx Boiler
Operation and Maintenance Manual
OMM-0052_0E
GF-127
AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288
USER MANUAL
Modulating, Condensing,
Forced Draft, Hot Water Boiler
2,000,000 BTU/H Input
Applicable for Serial Numbers:
G-11-2402 and above.
Revised: 04/22/2013
Benchmark 2.0LN Low NOx Boiler
Installation, Operation, and Maintenance
Benchmark
2.0LN Dual-Fuel
Low NOx Boiler

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Table of contentsAerco Benchmark Boiler Specifications
- CHAPTER 1: SAFETY PRECAUTIONS
- CHAPTER 2
- 2.4 SITE PREPARATION
- 2.6 CONDENSATE DRAIN AND PIPING
- 2.7 GAS SUPPLY PIPING
- 2.8 AC ELECTRICAL POWER WIRING
- 2.9 MODES OF OPERATION AND FIELD CONTROL WIRING
- 2.10 I/O BOX CONNECTIONS
- 2.10.11 Interlocks (10, 12)
- 2.12 COMBUSTION AIR
- CHAPTER 3: CONTROL PANEL OPERATION
- CHAPTER 4: INITIAL START-UP
- 4.2 TOOLS AND INSTRUMENTATION FOR COMBUSTION CALIBRATION
- 4.6 OVER-TEMPERATURE LIMIT SWITCHES
- CHAPTER 5
- 5.2 INDOOR/OUTDOOR RESET MODE
- 5.3 CONSTANT SETPOINT MODE
- 5.4 REMOTE SETPOINT MODES
- 5.5 DIRECT DRIVE MODES
- 5.6 BOILER MANAGEMENT SYSTEM (BMS)
- 5.7 COMBINATION CONTROL SYSTEM (CCS)
- CHAPTER 6
- CHAPTER 7: MAINTENANCE
- CHAPTER 8: TROUBLESHOOTING GUIDE
- 8.2 ADDITIONAL FAULTS WITHOUT SPECIFIC FAULT MESSAGES
- CHAPTER 9: RS232 COMMUNICATION
- 9.1 INTRODUCTION
- 9.4 DATA LOGGING
- APPENDIX K: BMK 2.0 DUAL-FUEL SWITCHOVER INSTRUCTIONS
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